OP
Knobhead
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Discuss 3 phase explosion in the Commercial Electrical Advice area at ElectriciansForums.net
A weird one but here we go.
I was asked to add a new 3ph circuit into an existing 6 way 3 phase dorma smith D.B. The board had to remain up and running ( not quite meeting the EAWR I know) so with the singles now in all I had to do was slide the 3ph breaker in the spare space 6L1-6L3.... This was where the explosion happened.
Everything was clear of the terminals, the new breaker was, just in case, switched off. As I pushed it onto the bare copper something caused 2 phases to come together resulting in me with temporary blindness, my hand completely black and ending up with me on the floor on the other side of the switch room.
The board and myself were in a bad way but once I was ok I began looking for explanations. The breaker wasn't bridged out which I had expected and nothing obvious stood out in the smoking D.B.
My foreman couldn't explain it either but he had heard of it happening before because of the air in a live board becoming 'ionized' therefore becoming conductive. Any spark caused by the breaker touching the busbar would have been enough to jump through the now conductive ionised air and bridge out to the next phase.
Has anyone else heard or come across this as I'm struggling to find a possible cause
Mark
I'm gona stick my neck out here and admit that I regularly terminate new circuits onto live DB's. 99% of the time it's MG/shnieder gear but sometimes it's square D. I would refuse to work on some DB's live, if I thought there was danger.
I know I'm taking a risk when doing this, and it's one that I accept. I'm always careful and I understand the risks. Unfortunately shutdowns in my industry are a nightmare to get, and often have to be at midnight for critical plant, which nearly all of the DB's I work on.
As for EAWR, it uses the term "as far as is reasonably practical". This is down to interpretation, and something that lawyers will argue about.
Im happier doing the above work than I am using old ACBs!
I had a very close call during my apprentiship with one of these boards.I should add, I wasn't working on the board I was cleaning in the sub.OK they are a thing of the past but I'd happily conect to open frame boards live, but I was shown how to do it safely.
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