Paint covered cables - further derate or not? | on ElectriciansForums

Discuss Paint covered cables - further derate or not? in the UK Electrical Forum area at ElectriciansForums.net

Rockingit

-
Mentor
Arms
Supporter
V.Nearly Esteemed
Joined
May 25, 2011
Messages
6,671
Reaction score
7,047
Location
Somerset
So I spotted this earlier (venue in Holland) and it got me thinking, be interested to hear people’s thoughts. Painting over cables surely has to effect their thermal dissipation from manufacturers design, so do we apply a further derate, and if so based on what values?

[ElectriciansForums.net] Paint covered cables - further derate or not?
 
There are two opposing effects at work here - radial thickness and surface area, neither of them probably very significant. The additional thickness of the paint layer adds thermal insulation between the conductor and air; I don't have data but would not be surprised if the thermal resistance of the paint is relatively similar to the sheath material. Since it is applied as a liquid there should not be any significant voids between sheath and paint to create an extra boundary layer.

But the addition of the paint also increases the overall diameter and hence the surface area, the latter more so if the paint surface is less smooth than the sheath. Since a significant part of the thermal resistance from conductor to ambient comes from the interface to the air, it is quite possible that the two effects cancel partially or completely, or even that the additional surface area improves the heat dissipation.
 
There are two opposing effects at work here - radial thickness and surface area, neither of them probably very significant. The additional thickness of the paint layer adds thermal insulation between the conductor and air; I don't have data but would not be surprised if the thermal resistance of the paint is relatively similar to the sheath material. Since it is applied as a liquid there should not be any significant voids between sheath and paint to create an extra boundary layer.

But the addition of the paint also increases the overall diameter and hence the surface area, the latter more so if the paint surface is less smooth than the sheath. Since a significant part of the thermal resistance from conductor to ambient comes from the interface to the air, it is quite possible that the two effects cancel partially or completely, or even that the additional surface area improves the heat dissipation.
Makes perfect sense to me.
 

Reply to Paint covered cables - further derate or not? in the UK Electrical Forum area at ElectriciansForums.net

News and Offers from Sponsors

  • Article
Join us at electronica 2024 in Munich! Since 1964, electronica has been the premier event for technology enthusiasts and industry professionals...
    • Like
Replies
0
Views
380
  • Sticky
  • Article
Good to know thanks, one can never have enough places to source parts from!
Replies
4
Views
957
  • Article
OFFICIAL SPONSORS These Official Forum Sponsors May Provide Discounts to Regular Forum Members - If you would like to sponsor us then...
Replies
0
Views
1K

Similar threads

  • Question
Hi I'm again struggling with a long overdue 2396 project but, as before, am at a standstill when it comes to the lighting design. Please could...
Replies
0
Views
678
Spot on The Requirements of sections 1-6 must be complied with in a special location unless its otherwise stated in that part of section 7 that a...
Replies
4
Views
81

OFFICIAL SPONSORS

Electrical Goods - Electrical Tools - Brand Names Electrician Courses Green Electrical Goods PCB Way Electrical Goods - Electrical Tools - Brand Names Pushfit Wire Connectors Electric Underfloor Heating Electrician Courses
These Official Forum Sponsors May Provide Discounts to Regular Forum Members - If you would like to sponsor us then CLICK HERE and post a thread with who you are, and we'll send you some stats etc

YOUR Unread Posts

This website was designed, optimised and is hosted by untold.media Operating under the name Untold Media since 2001.
Back
Top