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Can you clever people advise as to why I might be having an issue with my ceramic kiln. I am a potter not an electrician so I will endeavour to give you what technical information I have.

11kw kiln running off a domestic board with its own 50A fuse on board in the house, 15m lenght of 10mm cable runs from house into my studio where it has its own board with a 62A breaker and 50A fuse.

The fuse in house is tripping when firing cycle reaches about 1060 degrees (kiln should reach 1250 degrees). It used to reach 1180 degrees before tripping but over a few years it has been tripping earlier and early.

The firing cycle of the kiln goes up slowly, automatically over 5 hrs automatically turning on and off until the end when its on full load. Kiln fired fine with no tripping day before yesterday (post element change) when taken fast at full load to temperature, but when I did a slower firing last night it tripped.

Kiln engineer took a reading of 45Amp and there is a drop in voltage from 240 to 232 when under load.

I have had kiln serviced and elements replaced this week and tripping still happening so pretty certain its not the kiln.

Questions: Can anyone see an issue with the electric maths? Is the cable thick enough? Can a domestic fuse be upped to next level? Can cables get tired and old?

Any advise as to what to try next would be greatly appreciated as I'm soooo frustrated with this ongoing issue.

Cheers lovelies!
 
i would replace the MCB in the house with a fuse.this can be done by an electrician by removing the armoured cable from the consumer unit and feeding from a separate switch/fuse. maybe can go up to 63A, (cable calculations allowing).
 
I think the 50A breaker is a bit tight for an 11kw heating load. At 232v that works out to 47.5A.
Only need a peak demand to pull the volts down a bit on the distributors transformer for the current to rise.
May also be the tolerance on the rating of the breaker is in the minus!
 
OP - can you post a picture of the fuse board where the kiln is?

[ElectriciansForums.net] Problem with 11KW Kiln


[ElectriciansForums.net] Problem with 11KW Kiln
 
What does the certificate for the fuse board change state?

Looks like the small CU has a RCD too ........... which one is tripping?

Wonder why the installer fitted an upfront RCBO ?
 

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