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Hi, looking for some advice,
6mm swa allready installed to a hot tub
Client now wants additions and my calcs say the original swa is allready too small.
26a but its120m run, im advising 16mm 2core.

However the swa installed is 4 core so was thinking of doubling cores together to save on time/ costs and putting rod in.

Any thoughts or potential issues with this?
 

Ah, that'll be the difference.

We have been given a load of 6.5kW and 26A which only makes sense if that is at a rated voltage of 250V.

So you either need to calculate at the rated voltage or adjust the load value for the voltage you are going to do the calculation at.
Adjusting the load for a voltage of 230V (assuming the load is resistive, or mostly resistive, heaters) it becomes 5.5kW and 24A at 230V.
 
Ah, that'll be the difference.

We have been given a load of 6.5kW and 26A which only makes sense if that is at a rated voltage of 250V.

So you either need to calculate at the rated voltage or adjust the load value for the voltage you are going to do the calculation at.
Adjusting the load for a voltage of 230V (assuming the load is resistive, or mostly resistive, heaters) it becomes 5.5kW and 24A at 230V.
Thanks for pointing this out, however I believe I fully understand the nature of resistive loads in this context.

However, whichever way I calculate it, even with a design current as low as 24 amps, it doesn't reduce the volt drop enough for a 10mm² cable to comply with maximum 5% volt drop.

I just noticed the OP has given new figures from the rating plate of 220 V, 29 amps.
Using these figures, volt drop is still the limiting factor, according to my reckoning.
 
If anything is going to run anywhere near 90 degrees in a hot tub install, then that thing needs to be immersed in the tub water. Tubs are expensive enough to run, without heating soil.
At the distance involved, voltage drop considerations will dwarf the current rating of the cable, so cable temp. is not likely to be a concern.
 

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