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I am lost for words that you consider the 63 device will solve any problems with regards to thermal damage of conductors should a fault occur between the point of connection and said protective device.

I don't think anyone said it will.
The tails are to be enclosed in steel trunking and kept as short as possible so regulations wise they will be compliant with the 63A device as the ocpd
 
Thanks for all the replies :)
I thought it would be as a busbar system.
The fact that I have proved it will disconnect quicker than the maximum time allowed by calculation doesn't mean that the cable will withstand said fault for 0.1seconds?
How would I calculate withstand current of the cable then?
Because that is how it was taught to me on my 2396 a few years ago.
Thanks again.


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My link above explains the adiabatic equation, in other words what size of conductor is required so it doesn't melt before the fuse does. Another couple of points to watch out for:
1. What is the prospective fault current, calculate the likley force on the conductors in a fault condition and are they properly restrained.
2. Has the adiabatic equation applied to the protective earth conductors between the trunking and the DNO protective earth connection?
 
I can see your argument that you are going to employ Reg 434.2.1 but how are you going to reinforce the protection of the conductors against external influences.
I for one would not be connecting from the outgoing terminals of a 600A switch-fuse in such a manner.
 
I am not sure the trunking is sufficient, how many sites have you been to where the lid is missing. 434.2.1 is not saying reinforced insulation which I understand but reinforcing the protection of the wiring. I honestly don't know but in my mind it would have to be permanent. I would opt for ensuring the conductors can withstand the fault protection in the first place as opposed to putting measures in place to prevent it. How would you put these measures in place within the dist board.
It has been mentioned likening this to connecting to a busbar but the same requirements apply, yes the conductors are protected from overload due to the latter protective device but it will not provide fault protection prior to it.
This is a personal view but I would be connecting nothing from that existing switch-fuse but I know you need a solution.
 
Whether the trunking is sufficient or not will depend on the location.
If it's in a cupboard where a load of other junk is stored and damage may occur then it's very different to a dedicated intake room with restricted access and minimum chance of damage.
 
Do some calculations first and correctly size the conductors leaving the trunking scenario irrelevant.

For me it still raises the question of what fault is going to occur? I can't see the sense in guarding against a fault which cannot occur, much like providing overload protection for an electric shower, what's the point?
 
The 63A device provides overcurrent protection in normal circumstances. A fault can occur prior to this device which renders the device irrelevant to say a fault cannot occur is odd to say the least. This scenario has been compared to a busbar connection and my aim in these posts is to prevent the suggested installation. So you have a 500A rated supply, the closest busbar rating to this is 400A or 630A and from my experience of these busbars connections are very often factory made links from solid busbars,why to allow for fault current. These busbars systems are very often bespoke and to suggest the scenario of connecting a dist bd with 25.0 tails to it would receive a response of do you actually know What You Are Doing.
Walk away from it.
 
Westward.
This is in a intake room adjacent to the site transformer around 100m from the industrial unit and has restricted access.
I have proved it will disconnect under the measure fault current by using 35mm insulated and sheathed cables to supply the new DB.
The existing trunking will be used which is bolted and linked with 185mm Earth.
This meets the adiabatic equation.
The cables will be run in galv trunking that is existing and as I myself carried out an EICR on this installation 6 months ago can assure you the trunking is sound, secure and meets IP4x as required.
As previously stated the cables will be 2m maximum.
Also I cannot see how another cable terminated with an adequately sized lug on a terminal will effect the existing circuit at all.
I'm confused with what you are trying to say is wrong here apart form your opinion.
Cheers


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