- Joined
- Oct 31, 2011
- Messages
- 179
- Reaction score
- 117
So I go to a job a couple of days ago in a small shop. One of the things to do is fix an RCD that isnt working in a dual RCD board (not that neat but ok, no labels), everything works but if you turn the RCD off it doesnt disconnect the supply to the 4 MCBs it covers. Also the test button doesnt work. Take the cover off the board and the RCD isnt bypassed, it looks like it has failed closed.
I do a quick Ze, turn off the MCBs, RCDs and the main switch, test for dead and replace the RCD. I then power up and the replacement RCD trips. So I then start doing combined IR test L+N to E for each circuit to find the offending circuit. MCBs 1,2 and 3 or ok
Which leaves circuit 4, I connect my jump lead to neutral and the live and BANG!!!!! Nice pirotechnics with a few bits of hot metal spraying around!
Luckily my jump leads have a plastic covering on them or I could have got a belt!
I can tell you I wasnt expecting that. Luckily my jump leads have a plastic covering on them or I would have got a belt! My apprentice missed the fireworks as he was getting stuff from the van but he was impressed with the jump lead afterwards with a bit missing and the charring on the live cable
So I do some more investigating and it turns out the cable coming into the MCB was live and coming from the upstairs flat and was feeding the other 3 circuits in the shop through the bus bar. The guy in the flat above (luckily he was in) told me he has been getting electric bills of roughly a grand every 3 months, no wonder he had been paying for half the electric bill for a small cafe.
Now I followed the safe isolation procedure as I always do but this still happened. I phoned the Elecsa technical helpline and the guy said you followed the safe isolation procedure and its just one of those things you occasional see. He suggested waving a volt stick around the board in future. I then needed to phone the technical helpline again today on another matter so I asked the new guy the same thing, he again said that there isnt much you can do about these things.
I am one of the hated 5WWs, been doing this for approx 2.5 years. I am prepared for a slating, however I would be interested to learn how any of you would of approached this problem and would you of ended up in my situation. Obviously I followed the correct isolation procedure but still ended up in an undesirable spot. Any suggestions would be appreciated
Del
I do a quick Ze, turn off the MCBs, RCDs and the main switch, test for dead and replace the RCD. I then power up and the replacement RCD trips. So I then start doing combined IR test L+N to E for each circuit to find the offending circuit. MCBs 1,2 and 3 or ok
Which leaves circuit 4, I connect my jump lead to neutral and the live and BANG!!!!! Nice pirotechnics with a few bits of hot metal spraying around!
Luckily my jump leads have a plastic covering on them or I could have got a belt!
I can tell you I wasnt expecting that. Luckily my jump leads have a plastic covering on them or I would have got a belt! My apprentice missed the fireworks as he was getting stuff from the van but he was impressed with the jump lead afterwards with a bit missing and the charring on the live cable
So I do some more investigating and it turns out the cable coming into the MCB was live and coming from the upstairs flat and was feeding the other 3 circuits in the shop through the bus bar. The guy in the flat above (luckily he was in) told me he has been getting electric bills of roughly a grand every 3 months, no wonder he had been paying for half the electric bill for a small cafe.
Now I followed the safe isolation procedure as I always do but this still happened. I phoned the Elecsa technical helpline and the guy said you followed the safe isolation procedure and its just one of those things you occasional see. He suggested waving a volt stick around the board in future. I then needed to phone the technical helpline again today on another matter so I asked the new guy the same thing, he again said that there isnt much you can do about these things.
I am one of the hated 5WWs, been doing this for approx 2.5 years. I am prepared for a slating, however I would be interested to learn how any of you would of approached this problem and would you of ended up in my situation. Obviously I followed the correct isolation procedure but still ended up in an undesirable spot. Any suggestions would be appreciated
Del