Cooker circuit fault. Live cpc!

[phil333]

Hi guys.

We have been brought into a domestic installation to complete remedial works. The previous electrician who worked for a builder was not very competent in his work and also could not sign off any of his work. He wired a new extension which included a kitchen. The council has been bought in to complete a certificate but has flagged up remedial works to be completed before he completes his test.

We have changed his new split load board to a new amd3 split load board, and have come across a fault.

The cooker circuit has a live cpc (floating voltage) but doesn't trip the MCB or the RCD.

When the dp cooker switch is off the voltage between the cooker cpc and the MET is 110V, when you turn on the dp switch it becomes 230V. The scary thing is, that when you connect this cpc to the MET the voltage drops to 23V but doesn't trip anything!

All the above tests have been complete when all other circuits are off. Polarity is correct in the cooker switch, insulation resistance test shows 299 to each core from the CU to the cooker outlet. No continuity between any cores either. r1+r2 readings are 0.11ohms, zs (when cooker switch is on) is 0.23ohms. RCD times are within the time limit.

Note : green gunk has been found in the conductor of the cooker circuit, which I have heard can cause issues...

Has anyone had this issue before as it's boggling my brain. The circuit has been isolated until the problem has been resolved.

Many thanks

 

[kenny7askew]

hi,what was the reason for changing the board ?,testing a cooker radial should be pretty straight forward,has the fault only appeared since board change?

 

[Pete999]

Sounds like you have a iffy cooker, after al you are only testing the fixed wiring, disconnect the appliance if the wiring is OK then tell the council or whoever that the cooker is duff, Bob's yer Uncle job done no drama.

 

[Octopus]

I think you need to do R1 + R2, then a Rn + R2 from the board to the cooker isolator and tell us what you find. Sounds like induced voltage and either a disconnected neutral or earth.

 

[Lucien Nunes]

When the dp cooker switch is off the voltage between the cooker cpc and the MET is 110V

Measured with a multimeter, that is what you would expect with a floating CPC in T+E. It's sandwiched between L & N and capacitive leakage will take it to a voltage somewhere midwayish. Not indicative of a fault.

when you turn on the dp switch it becomes 230V

Also not specifically indicative of a fault, just means that the cooker leaks much more to L than N. Even sound elements do tend to leak, test the cooker separately.

. The scary thing is, that when you connect this cpc to the MET the voltage drops to 23V but doesn't trip anything!

Not scary at all, but wrong. If the CPC is connected to the MET, the voltage between them is by definition zero, so I don't know what the 23V represents. I wouldn't expect anything to trip.

I'm not saying there isn't a fault but if you're testing with a Hi-Z meter, everything you describe sounds normal to me.

 

[DPG]

As per post #2, what was the reason for replacing the newly fitted consumer unit? Daz

 

[egg67]

As per post #2, what was the reason for replacing the newly fitted consumer unit? Daz

Because it was not a amd3 bored, just one that complies with current regs.
It's started already not long to go

 

[markc123]

Because it was not a amd3 bored, just one that complies with current regs.
It's started already not long to go

You changed a board just because it wasn't am3?

:leaving:

 

[telectrix]

1.isolate circuit.

2. remove cable from CU.

3. advise purchase of gas cooker.

:90:

 

[jackhammerJIM]

As per post 2 and 6 . Why change the board ???

 

[egg67]

You changed a board just because it wasn't am3?

:leaving:

Not me the OP

 

[PEG]

Discounting the rest of the issues,i would want to confirm continuity of the cpc.all the way back to the MET...that 23V may then just evaporate...

 

[Octopus]

Discounting the rest of the issues,i would want to confirm continuity of the cpc.all the way back to the MET...that 23V may then just evaporate...

I did suggest that in post #4

 

[HappyHippyDad]

Hi guys.

We have been brought into a domestic installation to complete remedial works. The previous electrician who worked for a builder was not very competent in his work and also could not sign off any of his work. He wired a new extension which included a kitchen. The council has been bought in to complete a certificate but has flagged up remedial works to be completed before he completes his test.

We have changed his new split load board to a new amd3 split load board, and have come across a fault.

The cooker circuit has a live cpc (floating voltage) but doesn't trip the MCB or the RCD.

When the dp cooker switch is off the voltage between the cooker cpc and the MET is 110V, when you turn on the dp switch it becomes 230V. The scary thing is, that when you connect this cpc to the MET the voltage drops to 23V but doesn't trip anything!

All the above tests have been complete when all other circuits are off. Polarity is correct in the cooker switch, insulation resistance test shows 299 to each core from the CU to the cooker outlet. No continuity between any cores either. r1+r2 readings are 0.11ohms, zs (when cooker switch is on) is 0.23ohms. RCD times are within the time limit.

Note : green gunk has been found in the conductor of the cooker circuit, which I have heard can cause issues...

Has anyone had this issue before as it's boggling my brain. The circuit has been isolated until the problem has been resolved.

Many thanks

I would take note of post 5 and do the same tests with a drummond test lamp. I have had 220V L-E before when testing with my nice expensive digital Fluke. When tested with the drummond (after listening to Lucien!) it didn't light up at all showing that it was phantom voltage, ghost voltage, not sure of the correct term.

Below is a link to an article on 'Green Goo'. There are also lots of other threads on this site about the issue, just type in green goo in the search bar.
Switched On Issue 19 by Electrical Safety First

 

[Deleted member 26818]

How is the 23V being measured?
What is it being measured between?