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SJD

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Now and again, I need to join a cable that is buried in a wall, sometimes in a stud wall, sometimes to be plastered over. Sometimes when someone has drilled through it (last one was a kitchen fitter who should have known better), or sometimes to extend a cable e.g. to move an accessory lower on the wall. Generally I'm thinking of 2.5mm2 or 1/1.5mm2 twin & earth. And assuming a new cable can't easily be pulled through.

What jointing method do people prefer?

I've used heatshrink crimp butt connectors plus an outer covering of glue-lined heatshrink. I worry about the crimp not gripping one of the conductors tightly enough and it coming loose.

I've also used heatshrink solder connectors, again with an outer glue-line h/s covering. If the copper is not clean enough, I worry about a dry joint to one of the conductors.

And what if one cable is new solid T&E, while the other cable is stranded imperial cable?
 
Own solder fed in. I originally took the insulation off of insulated butt crimps and soldered because I didn't trust the crimp itself, now I've got so used to the 'ritual' that I just get on with it. I found a good source of non insulated through crimps.
To the other question, I use a creme brule blowtorch to shrink the wrap. Have to be a bit careful in tight spaces but may try a heatgun in future.
 
Own solder fed in. I originally took the insulation off of insulated butt crimps and soldered because I didn't trust the crimp itself, now I've got so used to the 'ritual' that I just get on with it. I found a good source of non insulated through crimps.
To the other question, I use a creme brule blowtorch to shrink the wrap. Have to be a bit careful in tight spaces but may try a heatgun in future.
 
Own solder fed in. I originally took the insulation off of insulated butt crimps and soldered because I didn't trust the crimp itself, now I've got so used to the 'ritual' that I just get on with it. I found a good source of non insulated through crimps.
To the other question, I use a creme brule blowtorch to shrink the wrap. Have to be a bit careful in tight spaces but may try a heatgun in future.

I think I've been sucked into the double post issue! It posts but leaves the post to make you think it hasn't been. I thought you were all just careless!
 
Thanks for all the replies. I perhaps should have clarified that my question was for when it is not easy to access the floor/ceiling void and the customer doesn't want an extra blanked-off accessory box.

I agree with Pete999 that burying a Wagobox under plaster would be rough old job, perhaps why I'd not thought of doing so.

I hadn't thought about enclosing the SpliceLine connectors in some heatshrink, not sure that is also not a bit rough too.

The connectors in Midwest's photo, I've used quite a few times, generally successfully though is it possible to burn the sleeving if too enthusiastic with the heat gun.

As an aside, I thought after a new post I was going to loose the irritating ad at the top of every page, but it still malingers there ...
 
Can I be less popular ? ... heat shrink is great, but if it's the stuff I think we all use, as far as I know its not BS rated for cable insulation. Doesn't mean it doesn't work, but 2 layers of heat shrink is not the same insulation as a BASEC 6004 cable (624Y for example). So I think the joint still needs a containment ... I can hear rocks hitting the roof already o_O
 
Own solder fed in. I originally took the insulation off of insulated butt crimps and soldered because I didn't trust the crimp itself, now I've got so used to the 'ritual' that I just get on with it. I found a good source of non insulated through crimps.

Thanks, I'll perhaps give this a try next time.
 
Can I be less popular ? ... heat shrink is great, but if it's the stuff I think we all use, as far as I know its not BS rated for cable insulation. Doesn't mean it doesn't work, but 2 layers of heat shrink is not the same insulation as a BASEC 6004 cable (624Y for example). So I think the joint still needs a containment ... I can hear rocks hitting the roof already o_O

Interesting point, I'd have to look at the label the next time I buy some to see what it is or isn't approved to.

DNOs make extensive use of joint kits which are insulated and sheathed with adhesive lined heatshrink somclearly a suitable product exists,
 
And a side note about using blowtorches... make sure your insurance covers you for using them. When I took out mine, I was asked about hot tools, which included blowtorches, and whether I used them. I have a heat gun for shrinking which doesn't fit the hot tool category because it doesn't use flame.
 
If you're soldering and you're concerned about dry joints caused by dirty or oxidised cables, get yourself a flux pen and dab a little on the copper before soldering. Can help immensely.

Is this the same as the tub of flux I use whenever I do a bit of home DIY plumbing and solder some copper pipes?

And a side note about using blowtorches... make sure your insurance covers you for using them. When I took out mine, I was asked about hot tools, which included blowtorches, and whether I used them. I have a heat gun for shrinking which doesn't fit the hot tool category because it doesn't use flame.

I did once try to use a small blowtorch with an attachment but didn't get it to work properly, so I stick with an electric heat gun, which I much prefer. The only downside is the times when there's no convenient socket nearby due to the work underway!
 
Is this the same as the tub of flux I use whenever I do a bit of home DIY plumbing and solder some copper pipes?

Not sure about chemical composition, but I suspect the paste is somewhat more aggressive. The flux pens I use are designed for printed circuit board work, like mounting surface mount devices in hot air rework scenarios.

I did once try to use a small blowtorch with an attachment but didn't get it to work properly, so I stick with an electric heat gun, which I much prefer. The only downside is the times when there's no convenient socket nearby due to the work underway!

Granted if the whole house is off it's a bit tricky, but my long extension lead and heat gun travel together :)
 
And a side note about using blowtorches... make sure your insurance covers you for using them. When I took out mine, I was asked about hot tools, which included blowtorches, and whether I used them. I have a heat gun for shrinking which doesn't fit the hot tool category because it doesn't use flame.

Thanks for that SC ! I was practicing my "really Sir, it's just my hair dryer" speech but it looks like I can bring it out of the closet now :)

No Westie, the heat gun, the heat gun ...
 

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