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nivag

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hello.

just wondered if any of you have experienced this or can possibly shed some light on it.
today i went to a fault on an immersion circuit

symptons was -
upon waking up, customer noticed B16 MCB had tripped along with 1 of the split load 30ma RCDs. he reset RCD which stayed on and when he tried to reset the MCB it blew straight off again (the RCD held however)
he left it for a day and at some point the RCD had triped off again but he managed to reset it.

arrived at job with just MCB off

upon initial investigation, the load side from the Double pole switch in loft next to the cyclinder was all clear, it was just feeding the element which tested out fine. i then started to investigate the circuit between the CU and the D/P switch to which i found some serious burning of the cable, and once i opened up the switch i found some burning in there too.
the terminals of the switch were all tight and it looked to be the earth link that links the terminal screws on the cover plate that had been the source of heat, the burn of the cable also looked to be from the earth.

this is where it gets odd.

the burn to the cable was only for about a meter, and it wasnt directly next to the d/p switch either, it had a meter or so between of good cable seperating them, then the cable all the way back to the CU was ok too,

why would this be the only 2 sources of heat damage? possibly weak terminations to the link of the cover plate? and there was a very tiny corner of the duvet leaning on the cable at the point of burn so i guess this could have derated the cable CCC?

then the question is why would the earth heat up when there was no fault being inicated upon dead tests. and that is presuming the RCD was opperational and would have disconnected within the required time thus not allowing the cable to heat up to such a tempreture.

obviously it had to be repaired so with the MCB AND the corresponding sides RCD isolated, i snipped through the cable. at that very moment, the lights in the loft dimmed to at bout 25% left.
you could think possibly the lights was borrowing and earth for the neurtal path back but the RCD (presuming it was working) wouldnt have even held, and i arrived at the job with all lights fine. also, there was nothing upstream - just a meter of T&E and a disconected Double pole switch.
the other side of the split load board was totally un effected and this is the side the lights were fed from.

voltage had dropped to 151 volts

with the Mainswitch isolated, the incomming was still 150Volts.
turn the main switch and some crcuits back on and the more load the lower the voltage - got down to 30v supply.

not enough for my meter to let me carry out any live tests.

RCD test buttons opperated them at 150v but not down at 30v

it was TNS system on Econ 7

also, would a drop in voltage stop a MCB from opperating?


any ideas would be nice

thanks in advance.
 
i wanted to and tried but my tester couldnt take any live tests
got a kewtech kt63
just bleeps at me indicating not got 230v


yes maybe loose connections as the voltage must be suppliers issue as with main switch isolated issue still there, but even if that is the case, why would it drop when i turn on the sockets, oven or shower etc, surley it would still stay at a reduced but steady voltage? i also checked multiple neighbours but everyone had 230v fine.

also if it is a supplier issue, still cant see why i would have had the burnt cables,
maybe if it was a TNCS and they had a broken neurtal/earth and it was easier for the neutral to run back down the cpc of the immersion circuit to the pipework of the cylinder and down there????
 
If there were bonding N return currents due to previous, could there also be unbonded extraneous parts unaccounted for at the tank end? eg part-plastic ground floor radiator plumbing with Cu going back underground? - It's common enough to find that sort of alteration. Return current out of those rad pipes might find one nice way back via the immersion CPC.
 
Hi Nivag - well, that immersion cable will have to be replaced anyway. So when that's out you might like to examine it closely. I'm thinking it's not a 1.5mm cable perhaps? I've seen plenty that've been underspec :)
 

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