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Keeping it brief. We recently had a utility room put in the back of our garage including new wiring and a new mini fusebox in the garage by certified electrician. Few weeks later smell burning from inside fusboard, the copper negative (i think that's right, it was copper with black plastic around it) had overheated and melted. Called the electrician and he said likley as you have exceeded voltage capacity due to dishwasher, washing machine and dryer being on at same time for example. He came round and took the inside fusebox lid off and tightened the wires and said should be ok now but dont use everything at once to be safe. So we didn't. Few weeks later smell burning again from fusebox, its really hot. Except nothing is on. So I decide fusebox is too old as its one the plastic case ones from seemingly when house was built in 1960s.

Electrcian is here today with new RCD board, all going well until he takes the main power feed wire to the fuseboard to change them over. 30 mins later western power guy is at the door asking if we're having work done as next doors power has gone.

Turns out both houses were linked up to the same 60v fusebox in our house, and he said they used to do it like that way back when to save time and money!

So here i am ÂŁ450 down with the current electrician and western power are saying the fusboards need to be separated by western power at no cost to us.

But for me I'm already 450 down for something that turns out wasn't our fault.
 
The melting was caused by a loose screw, simple as that. Where the flat copper neutral link from the bottom of the main switch is screwed on to the right hand end of the brass terminal bar (with all the black neutral wires) the screw was loose and the resulting resistance caused the bar to overheat. If the contact surfaces were not properly cleaned before re-tightening the screw, the tarnish layer formed by the first round of overheating would have continued to cause poor contact and more heating. There's no mystery here, it was a bad connection not put right. Nothing to do with next door.

The sparky presumably pulled out the DNO's main fuse, which as noted above is shared by the two houses, and at that point they lost their supply. He should have spotted that and not pulled the fuse, although it's not a bad thing to get the two houses onto separate supplies now that you are some way down that path.
 
The melting in your board has nothing to do with the western power issue. That is an issue that has become apparent during works. So th3y will not be liable for works.

I see the supply conductors under your board going through the wall. Those cables are a very old type of cable no longer recognised in the regs. cloth covered.

western power definitely need to sort that.

In fairness to your electrician there is not much of next doors feeds on show, so he could have missed it.

tightness of connections does help, but if an installation is overloaded it will still melt. If the insulation has been d@maged an the neutral bar once it may have lost its integrity and be more susceptible to heat In future.
 
Two fuses in the one premises was the usual way of sorting it.

[ElectriciansForums.net] Two houses fed of one houses mains - what are my rights.
 
ive seen two feeds from one intake, but never one like that where the tails go directly through wall without any protection.
Called 'em out and they were sorting it an hour later. All OK.
The earth to next door was via the conduit. You can just make out the clamp connection above it.

PS. It's like the initial photo but with two fuses for protection, with a common neutral.
 
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Only if he did the work in the dark with sunglasses on. The wires going through the wall are right in the middle of the work area.
aye, its a cobble of a job but I've seen a few, you got to be a bit wet behind the ears/hungover/whats your excuse to miss it.

that and the guff about too many appliances being on, I'd be seeking an alternative opinion OP. Did you get installation cert and BC notification?
 
That's pretty poor work, I would not feel happy tightening that terminal in the burnt area and saying all is good, that connection is a known failure point in these consumer units, I've seen 2 now where a large hole has burned in the top of the enclosure over the neutral bar. Did he not recommend replacing the unit at the first overheating?

The bloke must have been blind to not have seen the other supply going through the wall, fed from the same fuse. That's a fairly old old cutout, I don't think I'd be pulling the fuse on it, not that I've ever removed a cutout fuse before.

That RCBO is not designed to fit in that consumer unit. It has has even been filed down on the front top part of the RCBO to get it to fit in the consumer unit...
 
BC is Building Control. Replacing a consumer unit is notifiable work. To prove it has been notified you should have been sent a one page certificate either via the electrician or posted directly to your house. A sample certificate is shown here.
 

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