OP
Motty
I think this may be one of those 'you have to be there' kind of faults!
All
Thanks for the replies and interpreting my waffle. its given me some fresh thoughts and stuff to eliminate on retesting. Thankfully not live yet, and not even DNO connected for another month.
bit of a nightmare and another lesson learned for me to do my testing with a clear head and not at the end of a 14hr day, with a 50 mile drive to go on top!
cheers
Engineer54> I did remove these conductors and taped the ends before the IR (500v) test, on all PIR fittings. Certain nothing other than the Ext fan was connected and this was switched off at the 3pole isolator