First post in the main forum, thought I would share my experience below:The fault that sticks in my mind was at a food factory inSalford, about 15 years ago. We were asked to look at the flour delivery system with a view to upgrade the system. It was a pneumatic blowing system with a blower house at the silos with multiple compressor/blowers and a system of pipelines, diverters, rotary valves and worm conveyors, along with various limit switches and pressure switches to the delivery points inside the factory.The first part of the job was a survey over a weekend to plan the upgrade. Note that this plant had been in daily use for about 3 years.
As we looked into it we found that the main panel in the blower house was connected to the internal equipment (about 80 metres away) by a 100 pair CW1308 telephone cable. This ran from the main panel to a JB in the roof space and then out in various flexes to the machinery. On inspection we found that the cable had about 10 three phase supplies, a couple of single phase supplies and both 110V ac and 24V dc control circuits running through it. Granted that the supplies were only low power (up to .37kw), but it was a disaster waiting to happen. It had not been picked up as the engineering standards were lax to say the least and maintenance problems were usually at each end so they never picked up on the cable. Still amazes me how the cowboy worked out the colour coding from the twisted pairs and got the system working in the first place.
On the plus side, once we had reported this to the site engineer, we got the job to rewire the whole system and had many years as term contractors until the place closed down. The building is still in use as part of the Salford media city.